Production of cable drums. Business plan for the organization for the production of cable drums Technology production of reels of cable coils

If your region has at least 1-2 major cable manufacturer, then it may be suitable for the idea of \u200b\u200bopening the production of cable drums. Although not only manufacturers need cable drums. There is a large number of cable databases where the cable is cut and rewind. All of them need cable drums for transporting cable and wire. Here is what they say on the forums (homeidea.ru):

Cable drums or, as they also call them, cable coils are used for winding, transportation and storage of cable products. Produced from 5 to 22 size. For cable drums, GOST 5151-79 "Wooden drums for electrical cables and wires" is installed.

Cable drums are needed, first of all, those who produce cable products. The offer on the market is, but often wooden drums are delivered in not very good quality, made in the garage conditions, on the old equipment of the 80-90s. If you can offer a better product, then you will always have a buyer. Wholesale price for wooden cable drums 8 size starts from 800 rubles, by 22 size - from 2500 rubles per piece. In fact, even a small workshop for 6 workers can produce up to 15 cable drums in shift. The monthly turnover of such a micro enterprise will be at least 400 thousand rubles. In addition, the company can also produce other products from wood, such as wooden pallets.

Production is profitable where there is a sufficient raw material base: logging enterprises, panels. Cable drums - product is quite overall, so its production involves the presence of sufficient production and storage facilities. The approximate structure of the enterprise is as follows:

• production workshop - from 150 square meters. m;
• repair and mechanical workshop - from 50 square meters. m;
• warehouse - from 100 square meters. m;
• office and staffing - from 20 sq.m;
• shower and bathroom - from 8 sq.m.

Required the presence of central water supply and sewage. For year-round production, a heated room is necessary. Thus, the rental of production space from 300 square meters will be required. m. Depending on the region, the monthly rent will be accounted for in the amount of 80 thousand rubles.

The main costs at the start of the case will go to the purchase of equipment. In the market of equipment for the production of cable drums, manual and automatic lines are isolated. If you want to save on the start, then take b. y Hand lines. Full production can be opened by placing up to 5 million rubles. At the same time, get ready for what you have to create a state of 15-20 people who will be occupied directly in production. One worker for an 8-hour shift can manufacture 2-3 drums. Accordingly, to produce 50 drums in shift, 25 people will need. As an example, the words of the user "Roman Valerievich" from the professional forum of the forest industry Wood.com:

Buying automatic equipment, lines for the production of cable drums will cost several times more than manual equipment. We are talking about amounts of 10 or more than millions of rubles. But automation will allow producing a better product where the probability of marriage characteristic of manual production is minimized. In addition, the need for hiring a large number of employees is significantly reduced, which significantly reduces and constant costs associated with payroll. From here, it will be lower and the cost of products, and additional space will appear to establish prices for products. The goods will be more competitive.

The most reliable lines for the production of cable drums are produced in Spain and Italy. For example, the Bobimatic machining center for cable drums (Spain):

Such an apparatus produces a circle cut (reels) from a cholester-free shield, chamfering, cervical milling, drilling holes for sleeves and studs, cutting a concentric groove neck.

The Italian lines "CORALI" have even greater functionality and include a nailing machine, installation for drilling holes, molding and milling installations, cleaning section, mechanical stacker, chain conveyor. Such a line allows you to produce drums with sizes of a brush from 600 to 1250 mm, from 1000 to 2500 mm. Line can serve only 4-6 people. And its performance is at least 800 finished products in shift.

There is another option to organize a similar case - buying ready-made production. For example, Avito has offers for 11 million rubles:

The advantage of this option is that you get a ready-made working model with an accumulated client base. Buy and get income. Another question is: how profitable this production, and whether it is profitable at all ...

The company "Accuracy" manufactures high-precision coils, as well as other metroports with a wire diameter of 0.01-0.5 mm and an outer diameter of the winding to 150 mm. Such elements are used in the radiotechnical, electronic industry.

The technical equipment of production allows you to maintain a given number of turns with accuracy to the turn and promptly produce products with large batches.

Winding coils to order is possible in the presence of design documentation: electrical circuit, assembly drawing or product sketch.

Winding machines "Meteor"

High-tech Swiss Machines "Meteor" are used to work with motility: they meet all the necessary requirements for the equipment of this type.

Winding machine "Meteor" has the following characteristics:

• It is able to wind up coils to order with an accuracy of +1 turn;
• Suitable for ordinary, sectional and other types of winding;
• The total number of turns reaches 15,000;
• Winding width in the range from 0.2 to 70 millimeters;
• The wire diameter is 0.01-0.5 mm;
• The outer diameter of the winding varies within 50 mm.

The built-in drive allows you to configure the winding mode depending on the type of product and easily reprogram it on the necessary indicators. The design of the machine is designed to ensure maximum winding accuracy and stability. High performance ensures the efficiency of ordering, regardless of the value of the party, as well as a decrease in the cost of the final product.

All this allows customers of "Accuracy" LLC to receive all the advantages of the company's flexible pricing policy.

LLC "Accuracy" is a modern production of radiotechnical coils and motility products for hours, electronics and complex industrial equipment. Our high professionalism and many years of experience - a guarantee that you will like the result of our cooperation!

Get a consultation of a specialist or leave a request by phone

Wooden drums are designed for winding and transporting cables and wires. Currently, they are the main type of containers for cable products. The design of the drums in accordance with GOST 5151-79 is shown in the figure, and the size data is shown in the table. The drum number corresponds to the cheek diameter in decimeters.

To protect the outer turns of the cable or wires wound on the drum, the drums or packaging of mats are used from mechanical damage during transportation and storage.

The main traditional method of the trim is the imposition of a continuous range of boards and fastening them with nails through a steel tape, tosing the trim on the edges.

The sizes of plating boards and steel tape are listed in the table.

In the permitted cases, partially sewing can be performed, in which the gaps between the boards are no more than 50% of their width.

Design parameters of wooden drums

Sizes of plating boards and steel tape, mm

Dimensions of mats, mm

The length of cables or wires that can be coated on the drums, m

Packaging mats are a continuous series of boards of one length, bonded by steel ribbon or wire, which in the package is wrapped around the cable or wire wrapped on the drum. Mates are manufactured with lumen between the boards. The amount of lumen should not exceed 50% of the total length of the MAT M-200 and 30% for other types. As a reference material, the table shows the values \u200b\u200bof the cable length or wires that can be coated on the drums of individual sizes.

In case you have not found information on the products you are interested in, contact forum And you will certainly receive an answer to the question. Or take advantage form To appeal to the portal administration.

For reference: Section "Directory" on the site site is intended exclusively for informational purposes. The directory is drawn up by sampling data from open sources, as well as for information coming from cable manufacturers. The section is constantly filled with new data, and also improved for ease of use.

List of references:

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"Optical cables. Manufacturers. General. Designs, Equipment, Technical Documentation, Certificates »
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Cable products. Directory

Installation and repair of cable lines. Handbook of electrician
Edited by A.D. Smirnova, B.A. Sokolova, A.N. Trifonova
2nd publication, recycled and supplemented, Moscow, Energoatomizdat, 1990