How to make a box with imitation forging. How to make imitation forging with your own hands

Chercher 29.12.2019
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2. When you click on the size, the calculator is activated, where you can calculate the required product and completeness.

3. If you need a calculation based on your dimensions, enter your dimensions

4. After making the calculations in the calculator, add the item to the cart.

5. Place your order by entering information about yourself and your delivery address.

6. Receive an invoice and an offer agreement for the manufacture of goods.

7. Delivery of goods to the site is carried out using transport from our logistics network.

8. Installation of products on site by prior arrangement.

For individuals and organizations 1

Attention, we do not take measurements at great distances! The customer or contractor is responsible for all measurements. It is necessary to take into account clearances for mating parts, hinges, etc. Dimensions are given based on the edges of the canvas.

1. Decide on the model of gates, fences, fences, etc.

2. Decide on the sizes. If you are satisfied with the standard sizes, choose them. If additional components are required, also determine what exactly is required. If you need to make it according to your dimensions, recalculate in the calculator.

3. Make calculations in the calculator for each product. To calculate, you need to click on the required size or select according to your size. In the calculator, select the required components. If you can't decide what you need, read the instructions on the website or call the office for a consultation.

4. After making payments, add the item to your cart and fill out your details to create an order.

For individuals and organizations 2

5. After placing an order, we create an invoice and an agreement for you in electronic form.

6. Payment can be within the invoice from 60% down payment or 100% immediately. Second payment when ready. Attention! The goods will be sent to the customer subject to 100% payment of the invoice.

7. The goods are delivered to your site transport companies from our logistics network. It is required to accept the goods and unload them by the customer. There is only one driver. Delivery according to the transport company's schedule.

8. If installation is ordered, the team leaves on the day of the preliminary agreement. The amount for installation on the site is preliminary. Not included in bill payment. Payment for installation separately, at the installation site with the foreman. The minimum cost for a team to visit for installation is RUB 6,000.

General procedure and conditions

1. We work according to low prices. Minimum order amount 12000 rub. The order amount to receive the red price is from 100,000 rubles. Delivery time is 2-3 weeks, depending on production workload.

2. Delivery of goods to your site throughout Russia. The delivery amount depends on the order volume and distance from production.

3. Installation of products. The amount is calculated depending on the volume of the order, complexity of installation and distance from the Moscow Ring Road. Our company installs products only in Moscow and the Moscow region.

4. Before ordering, you must determine the size of the products. Before ordering, you need to calculate the required dimensions and gaps yourself or get advice from the office on your opening dimensions.

5. It is possible for a measurement manager to visit to conclude an agreement. Departure is paid depending on the distance from the office. We do not go to budget gates.

For construction organizations

We work with construction organizations, contracts and private teams.

If you need advice on installation or sizing calculations, call us and we will advise you.

The site contains instructions for assembling various products, as well as for remodeling standard sizes gates and fences for your opening.

See instructions on the next page.

Forging everyone! Let's get it right. OUR CATALOG OF FORGED PRODUCTS PRESENTS ALL TYPES OF METAL PRODUCTS THAT CAN BE FORGED ON FORGING EQUIPMENT AND ASSEMBLED BY WELDING DIFFERENT TYPES. FORGED PRODUCTS - FORGED RAILINGS AND GRILLS, GATES AND FENCES, CANOPIES AND CANNOS, INTERIOR AND LANDSCAPE FORGING ITEMS, FIREPLACE ACCESSORIES AND MANGALS - ALL THIS IS PRESENTED IN THE PHOTOS OF OUR CATALOG.

Executed through imitation forging can become a magnificent, modern addition to the interior or interior decoration of your home, its excellent decoration. Budget forging is a company that is proud of its achievements in this area. imitation forging will perfectly complement any interior, and the metal from which I make imitation forging, decorated with glass or wood. An ornament is the personification of your fantasies, and Budget forging will turn it into a visible pattern. Now your forged jewelry is ready, exactly as you imagined. Any product imitation forging can be made according to an individual drawing. Our specialists will no doubt be able to develop a beautiful sketch of a new forged product.

Our company presents to you huge selection exquisite imitation forging. You can come up with individual designs yourself, and the blacksmiths will forge and assemble your imagination in metal. You will certainly be very satisfied affordable prices for our metal products.

We are always open to cooperation with architects, designers, construction and contractor organizations in the field of imitation forging.
When creating forged products, the finest handmade, creating great beauty and perfection, without losing the combination of reliability and durability of such products. After all quality work can last for decades. We do forging work and imitation forging of any complexity. Find out details about each photo in the catalog, check the cost of the product and get information on how to buy imitation forging you can contact our manager by phone, or send a message to email. All that remains is to make a decision and call us to discuss your order.

Information on imitation forging


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| Index

Joint procurement for your comfort

This concept consists of several components:

1. You pre-order selected products by phone. or in the office;

2. We form the total volume up to the amount of the red price from the remaining customers for this service;

3. Upon completion of the general order, the manager will contact you;

4. You make an advance payment of 50% of the amount of your products;

5. After the production period has passed, we begin to formulate a delivery date and a convenient time;

6. We deliver the goods to your site (it is required that people be present on site for unloading);

7. Accept the goods, sign the acceptance certificate and pay the balance under the contract;

8. When an installation is ordered, a team of installers leaves by prior arrangement;

9. Payment for installation must be made with the team after acceptance of the work;

Architects and designers often use forged elements in their work. Openwork metal grilles covering fireplaces or beautiful balusters on the stairs look elegant and noble.

If you know how to forge and learn this craft, you can create original products yourself.

This activity is suitable for anyone who likes to do physical work and who is ready to get acquainted with the technology and features of choosing a metal.

What you need to know about forging?

Forging is a process of processing a special workpiece. Its purpose is to give the metal the required dimensions and shape. There is a distinction between hot forging and cold forging.

The master needs to get acquainted with both varieties in order to know the advantages and disadvantages of each.

Hot forging method

In the hot method, the metal workpiece is heated strongly. As a result, the metal becomes ductile. Hot forging gives the workpiece the required dimensions and desired shape. The master has a variety of work options available to him.

Heating a metal workpiece also has its disadvantages. First of all, it is necessary to arrange a special room. You will need to buy a forge, for which you will have to buy fuel.

Rules must be followed fire safety, it is important that the master knows how to work with fire.

Having an idea of ​​the temperature conditions used in the forging process, you can easily choose the right type forging

Cold forging method

Cold forging is a labor-intensive process. To achieve the desired shape from a metal workpiece, it is bent, pressed and welded. The technique is a little simpler compared to the hot method.

The workshop does not require a lot of space, and to set it up you do not need to purchase a special forge; it is enough to buy a forging machine.

The manufacturing process of a product involves working with semi-finished products. If a mistake has been made, it is impossible to correct it.

Choosing metal

Metals with certain properties are suitable for hand forging. The more ductile the metal, the easier it is to change its shape. However, ductility is inextricably linked with strength.

An increase in one characteristic inevitably entails a decrease in another. When buying a workpiece, the master must know exactly what its composition is.

Craftsmen make decorative forging elements from copper, steel, duralumin or brass. In addition, alloys can also be used. Information about metals that can be easily forged can be found in the Steel and Alloys Guide.

What tools are needed for forging?

Inventory varies depending on the forging method. A forge with an anvil and hammers with tongs will be needed for hot forging.

For the cold method, you need a “Gnutik” tool, which allows you to bend the workpiece at an angle, and a “Snail” machine for forging, which you can make yourself. The latest machine allows you to create decorative elements with a spiral shape.

Note!

In addition to the basic tools for the cold method, “Flashlight”, “Wave”, “Twister”, a ring machine and others can be additionally used.

The modern market offers industrial machines designed to perform technological operations. In the photo of forging you can see a product made on the “Master 2” machine from the MAH company.

Hand forged

In order for the workpiece to acquire the desired shape, the master must use different techniques and methods in his work. You will need to purchase various tools and master different technologies.

The cold forging method does not require an application from the master special effort. The work includes the following stages:

  • creating a drawing or sketching a decorative element;
  • procurement of workpieces;
  • forging process.

Today a drawing can be made using computer program yourself or order it from professionals. The project will allow you to calculate before starting work how much metal blanks you need to purchase.

Note!

The main forged elements are represented by the following groups:

  • Paws. The end of the metal rod is given a certain shape.
  • Curls. The ends of the rod can be bent in one or two directions.
  • Rings. Decorative elements are made from rods with a square or round cross-section.
  • Torsion. It is characterized by helical twisting along the axis.

3 generally accepted technologies are used: drawing, bending and twisting.

  • The hood allows you to increase the length of the metal workpiece, reducing the value of its cross-section.
  • Bending makes it possible to bend any part of the workpiece at an angle.
  • Twisting is a technology in which the workpiece is twisted along its axis. A Twister machine is used for twisting.

All elements are assembled together and secured by welding. These operations are performed on a special table. Homemade cold forging does not require any special skills.

DIY forging photo

Note!

There is a great idea how to create a chic wall decoration from four photo frames. If you looked at the photo and thought it was metal artistic forging. And no matter how good it is, its cost is sometimes no less impressive than the work itself! And if I claim that such decoration is quite accessible even with very modest material costs. Moreover, you can do it yourself, if you wish, of course. Do you have any doubts? To convince you, I will present a list of things needed to implement the project “”.

  1. Photo frames 4 pieces, 10 by 15 cm,
  2. 2 pieces of slats, 1 meter long and 1 cm wide,
  3. glue gun,
  4. Cardboard rolls from toilet paper(about 20 pieces),
  5. White glossy spray paint,
  6. Tons of patience.

And so let's get started and start by cutting each rail into 3 parts. The length of the resulting slats will be approximately 33 cm. Now, using two slats and a glue gun, we will fix two photo frames at a distance of 8 cm from each other. Using one strip, also glued from the inside out, we fix the remaining two frames at the same distance. Place the first row of frames (fastened with two slats) on the plane at a distance of the same 8 cm above the second row (with one slat).

All that remains is to connect the resulting rows to each other with two slats, also using a glue gun. I repeat once again that all the work described above is carried out on the reverse (wrong) side of the frames. As you work, check the photographs to avoid making unnecessary mistakes.

For further work we need to turn the resulting workpiece over. This must be done carefully, since at the moment the structure is still fragile. But don’t rush to worry about this, after you add “artistic forging”, the structure will be stronger.

Now we'll get to our extravagant ingredient: cardboard toilet paper rolls. You need to cut them into strips of 7 mm. Don't forget to check the photos! From one roll you will need to cut longitudinal strips of 7 mm each for straight “forging” elements.

It's time for the most interesting thing -! We start by making the central flower. We wind a strip onto a pencil. Not very tight. Glue the tip so that the resulting curl does not straighten out. We leave one element round - the center of the flower, pinch 8 elements on two opposite sides - these are the petals of our flower. We assemble and glue together the central element. Now you need to give it time to dry. In the meantime, while the flower is drying, we will begin to assemble the pattern of our so-called forging.

We glue a circle made from prepared paper curls to the slats in the central part. As soon as the flower is dry, we attach it, also with glue, carefully to the center of our installation.

We continue to glue the paper curly blanks, creating a pattern. As soon as the pattern is completed on one side, it begins to mirror it on the opposite side. Before gluing the curl, attach it to the finished pattern to compare and if you need to add it or straighten it a little. And thus achieve a more accurate result, a mirror effect. Gradually and carefully we complete the pattern.

The final touch is to make a 3D flower. To do this, we make eight arrows with a forked end. Glue the arrows into the center with the forked tongues facing up. Now you need to carefully paint the resulting installation using white spray paint.

That's all! All that remains is to insert photos and place the work in a visible place! The result is a chic interior decoration. In addition, this decor turned out to be functional and has not only an aesthetic effect, but also has practical applications.

Have fun creating!

MK for imitation forging and decoupage.

"Old Gardener's Box and Watering Can"

Preparation
I didn’t take any photos along the way, so I had to make a new thing.
I bought a metal jug at the store. True, he has, here are the Chinese inventors, holes in the sides.... So first he had to seal them with especially strong construction tape.

Now - aerosol primer for metal

On top is a crumpled napkin to hide the tape and make folds for future scuffs. I didn’t glue the napkin on the box, because... the napkin on the tree itself sands well

Now we paint everything that will be “metallic” black, everything that will be decoupled will be painted white

Decoupage
Glue the napkin

We polish and after drying - sand with coarse sandpaper over all folds, tears and other defects to give an aged, shabby look

Now I paint over the space around the napkins, and sand the folds.

The next stage is bitumen. I use this bitumen, which can be washed off with alcohol.

First, I apply the bitumen to a cotton swab, wipe the ENTIRE surface well with the bitumen, and almost immediately wipe off the bitumen with another fleece soaked in alcohol. It is better not to spread the bitumen too thickly at one time, but to darken the surface gradually by repeating the procedure several times.

After the bitumen has dried, we varnish it several times with acrylic varnish.

Imitation forged metal

For this I used
1+2 - epoxy glue and a stick for kneading and applying glue
3 - black laces for boots of different shapes and sizes. For the jug I took 2 types: flat and round. 3 types of laces were used on the Box - plain flat (handle and side cuts), round (lattice on the frame) and flat thick with relief (lattices on wooden lids).
4 - cardboard or a piece of plastic for mixing glue
5 - decorative cord with “rivets”

Attach the laces to the right places. The jug will have two “rims” on the top and bottom made of a flat cord, and from a round one - the edge of the spout and a twisted decoration on the handle. Since the jug is metal, all the cords are glued with epoxy. Some of the cords were glued to the box (ends, handle). For the lattice on the frame on the front of the drawer, I drilled holes along the top and bottom of the frame and threaded the cord through. The gratings on the wooden lids were made in 2 stages: first, I secured the cords in a zigzag using a stapler, then I glued the cord on top along the perimeter with epoxy.

To imitate old metal, I chose the following three: brass paint - blue patina - patina neutralizer. The combination of colors may be against the truth, but... I like it that way! Here!

First, we paint it metallic 1-2 times, painting our “metal” well, and dry it.

Then I do this: I select several places where the patina will appear. I apply fresh paint to these places (and only to them), almost immediately - patina, and after a while, when the oxidation process begins, a neutralizer.

After everything has dried, coat it with varnish and glue the “rivets” onto epoxy.
Result:

Forged decoration of building facades, home and outdoor furniture, gates and fences made by the hands of a skilled blacksmith are an indicator of the status, presentability and taste of the owners. Laconic or intricate openwork patterns invariably attract admiring glances.

Imitation of forging involves bending metal and joining it by welding.

Their only drawback is their high price. After all, real artistic forging is done by hand and often according to individual sketches. Imitation of forging can be a good replacement for those who want to decorate their home with metal products.

What is cold forging?

Real artistic forging involves processing metal heated to the required temperature. To perform it, you definitely need a separate room, a forge or forge and special tools.

To imitate it - cold forging, you only need a free room, for which even a garage or barn is quite suitable. Cold forging is quite accessible to those who want to make their own decorative grilles, fencing or some piece of furniture. Its essence lies in bending metal rods and then connecting them by welding.

Products made using this technique are much stronger and more durable than cast or stamped ones. This is due to the fact that when using special equipment to give the required shape to a metal rod, simultaneous pressing and bending of the metal is performed. The additional pressure resulting from processing helps to increase strength characteristics. True, if a mistake was made, it will be quite difficult to correct the damaged part.

The most technologically difficult stage of forging simulation is the assembly of the product. It is necessary to carry out welding work and clean the seams thoroughly, making them invisible.

Like any technology, cold forging has its disadvantages and advantages. The advantages include:

  • simplicity of the manufacturing process, accessible even to inexperienced beginners;
  • the use of machines for bending blanks allows you to reproduce with 100% accuracy the required number of products without any particular difficulties, for example, gratings for a fence.
  • using standard machines, it is impossible to make a unique product;
  • Having gone through forced deformation, the metal will still tend to return to its original shape, although this is a very slow process.

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Cold forging equipment

Except welding machine and the ability to handle it, home craftsmen who decide to try their hand at making forging with their own hands will need special machines.

Many craftsmen make them themselves, because their design is very simple. There are universal and highly targeted devices. The advantages of universal machines lie in a wide range of functions, but they will quickly become unusable due to active use or produce products of low quality. Therefore, it is preferable to have several machines for different operations.

A complete set of cold forging equipment consists of the following manual equipment:

  • a wave that allows you to obtain sinusoidal bends of the rod;
  • snail - for making all kinds of spirals;
  • twister - for twisting the workpiece along the axis;
  • bendik - for bending a metal rod at the required angle;
  • flashlight - for making special decorative elements;
  • machine for producing rings.

The machines used in cold forging can be manual or electric. If this activity is a simple hobby, then manual equipment is sufficient. Workshops usually use electrical equipment that significantly increases productivity.

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